Casting according to customer's drawings

Submit request

Despite the richest range of parts offered by manufacturers, not all customers and buyers can choose exactly what they need. In this case, an excellent solution would be to order metal casting according to the customer's drawings.

This is an ideal option for implementing any projects that require metal casting parts. Our company's specialists will perform the work promptly with the highest quality of finished products. It is worth emphasizing separately the observance of all sizes, nuances and configurations in the manufacture of parts of any complexity. This service is extremely popular among manufacturers of a wide variety of machines, mechanisms, machine tools, and other products, including garden sculptures.

Features of casting parts

 The production of parts according to drawings provided by the customer is especially in demand in manufacturing areas, industrial enterprises, oil refining, etc.

The process of casting a part consists of several successive stages:

Drawings received from the customer

• Provision of prepared drawings from the customer to the manufacturer. Then, the documentation goes to the engineer, who brings all the necessary values ​​to the relevant standards and determines the further production process. If necessary, the necessary changes are made to the documentation without affecting the purpose of the part. The customer is notified of all changes;

Creating a 3D model of a part

Modeling of foundry processes

Ready PPS model of the part

• After the documentation is confirmed, the company's engineers begin to calculate the blank for the manufacture of the part. In this case, the necessary technological processes and allowances for subsequent mechanical processing are taken into account. A specialized program is used for these calculations. It should also be noted that adjusting the part to the corresponding production cycle takes a certain amount of time, additional work and possibly additional costs. This point is discussed when drawing up the route documentation;
• The next stage of work is the production of a mold, direct casting into molds, and processing on a CNC machine to give it the shape required by the task;

Benefits of Custom Casting

Turning to an industrial enterprise with a developed infrastructure and production base provides many advantages:

If there are any manufacturing inaccuracies that do not violate the requirements and generally correspond to the order, the client decides whether to accept the work or not. In the latter case, the workpiece is subject to the necessary changes in the technological process to achieve compliance with the order. In any case, the quality of manufacture will be high. At a certain stage, the inspector begins to monitor the manufacturing process of the part. The process engineer monitors all stages of the work until the order is handed over to the client. Accordingly, the controlling specialists bear full responsibility for the quality of the product. The customer can also control the process.

All aspects and nuances of interaction between the client and the manufacturer are set out in the contract, as well as the date of release of the part and additional information.

It is quite possible that the customer can make changes to the part at the time of its production. In this case, the possibility of these changes is determined at the current stage. The customer is familiarized with the degree of readiness and a search is made for ways to adjust the product according to the new requirements. This can significantly slow down the production process and require additional costs. If this is possible, the customer signs a contract for adjusting the order production according to the updated drawings.

Manufacturing of cast parts

This order can be fulfilled in a special department of the enterprise under certain conditions, for example, when there is no need for factory tests. If such a need exists, then a prototype is initially produced, which will be tested for compliance. The testing stage is carried out in most cases in the presence of the customer. Depending on the result, the customer can give his opinion on this matter. Representatives of the processing shops are also present at such processes, technologists who record the customer's wishes and then determine the possibility of adjusting the part, if this requirement is put forward by the customer. As a result, a new sample will be prepared, which will subsequently also be subjected to factory tests.

The production of prototypes will continue until the customer's requirements and production standards are fully met. As a result, a complete revision of the drawings and documentation is created, according to which the production of casting parts according to the customer's drawings will take place.

In industrial production, all additional work is documented on the basis of appropriate contracts. This is due to the need to legalize the entire range of work, formalize the production time and resource consumption. However, taking into account the economic efficiency of putting the finished product into operation at the designated place, all production costs are covered and the part begins to bring profit.

Metal is characterized by high reliability and durability, as a result of which products made from it also have these properties. In most cases, it is impossible to make these parts from other materials.

Until the verification process is completed, it is advisable to stop all processes and wait for the final results.

If the introduction of parts into mass production is planned, but the deadlines are delayed for technical reasons, it is necessary to conclude a new contract based on the verification of production and pilot samples.

In any case, the resumption of custom-made parts production will begin after pilot samples have been tested, corrective work has been completed, new drawings have been created, and appropriate contracts have been concluded.