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Production Facilities and Equipment

Production Facilities and Equipment

The production capacities of Auto Spring Components LLC (KOVA Foundry) are designed in accordance with modern foundry and machining industry standards and ensure a complete technological cycle — from metal melting to final packaging of finished products. Our infrastructure enables the production of castings and machined parts with high precision, stable quality, and maximum repeatability.

Foundry Production

Our foundry complex is equipped with modern machinery that allows the production of high-quality castings from gray, ductile, and high-chromium cast iron.

Main Foundry Capacities

Inductotherm Induction Furnaces

  • Stable melt temperature

  • Precise chemical composition control

Molding Sections

  • Machine molding

  • Manual molding for complex and large tooling

  • Use of no-bake and green sand systems

Core Making Department

  • Automatic and semi-automatic core production lines

  • Use of modern binders and facing sands

Foundry Simulation (Optional)

  • MAGMA / ProCAST / similar systems

  • Shrinkage, filling, and hot spot analysis

Casting Weight Range

From 0.5 kg to 16,000 kg, including housings, brackets, covers, counterweights, machine bases, gearbox and pump components.

Machining

The machining department is equipped with modern machines for precise processing of complex geometries.

Equipment

  • CNC turning machines

  • CNC milling and machining centers (3–5 axes)

  • DMG MORI machining centers

  • Automated serial machining lines

  • Specialized fixtures and tooling

Capabilities

  • High dimensional repeatability

  • Machining of complex housing parts

  • Compliance with international ISO tolerances

  • Full geometric inspection after machining

Painting and Finishing Section

  • Industrial paint booths

  • Coating thickness control

  • Coverage and adhesion testing

  • Final preparation before packaging

Warehousing and Logistics

We operate our own:

  • Covered raw material warehouses

  • Finished goods warehouses

  • Loading zones for international transportation

  • Storage areas for oversized products

  • Packaging area with reinforced export packaging

Thanks to efficient logistics, we ensure on-time shipments for OEM partners and export customers.

Production Site

Our complex includes:

  • Large total production area

  • Multiple foundry and machining workshops

  • Administrative and service center

  • Laboratory facilities

  • Warehouse zones

  • Access roads for heavy-duty transport

The plant layout is designed to ensure smooth material flow and optimal logistics between departments.

Our Goal

To create a highly technological and efficient production facility capable of delivering:

  • High productivity

  • Stable quality

  • World-class products

  • International competitiveness

KOVA Foundry continues to invest in modernization, equipment expansion, and digitalization to meet the expectations of OEM manufacturers worldwide.